Capabilities

Manufacturing Process

The manufacturing process of corrugated boxes begins with paper selection, where kraft paper is used for strength and durability. The paper is then fed into a corrugator machine, which creates fluted paper by passing it through heated rollers. This fluted paper is glued between linerboards to form corrugated sheets. The sheets are then cut, scored, and printed as per design requirements. Next, the sheets are folded into box shapes, glued or stitched, and stacked for shipment. Quality checks ensure strength, durability, and dimensional accuracy before dispatch. Corrugated boxes are widely used for packaging due to their lightweight and recyclability.

Infrastructure

A corrugated box manufacturing facility requires well-planned infrastructure, including a spacious production area, raw material storage, and finished goods storage. The facility houses essential machinery like corrugators, die-cutters, printing machines, and box stitching or gluing equipment. Proper ventilation, dust control systems, and fire safety measures ensure a safe working environment. A quality control lab is essential for testing box strength and durability. The unit also requires material handling equipment like forklifts and conveyors for efficient movement. An administrative office manages procurement, sales, and logistics. Sustainable practices like waste recycling and energy-efficient systems enhance operational efficiency and environmental responsibility.